See link below. 0000056852 00000 n 0000040677 00000 n The best way to determine this is to set the speed at its highest point and then engage the auto choke with a call for full power. Open the windows, those fumes are nasty. 0000036635 00000 n Valve Clearance Inspection/Adjustment. The air filter cover and air filter was thrown. We strongly. For a better experience, please enable JavaScript in your browser before proceeding. 0000125043 00000 n 0000020019 00000 n GCV135 GCV160 GCV190 GSV190 . 2006-2014 1.8L Honda Civic Valve Try on some gloves. It would act like it was going to die on me with fresh gas in there. You'll be surprised at the junk that's in the bowl. Wish I'd of done that from the get go instead of taking it apart about 100 times. DIY tutorial to diagnose and service a clogged up Keihin carburettor on a Troy-Bilt mower with a Honda GCV160 engine. Outdoor Gasoline and Electric Powered Equipment and Small Engines - Honda GCV160 Idle Issues - Hey everyone, I picked up a pressure washer with a Honda GCV160 engine on it. Parts look up is available for all US engine models produced since 2004. I suspected I missed something the first time so I even cleaned it out a second time. Honda GCV160 Carburetor Install/Removal. But opting out of some of these cookies may have an effect on your browsing experience. logoody said: Just stumbled onto this forum. Idle speed - 1550 to 1850 RPM 6. The service and repair information contained in this manual is intended for use by qualified, professional technicians. Move the throttle control away from "CHOKE" once the engine is warm. ! In this video I adjust the governor a. The float level is also not adjustable - its all plastic with no metal part to bend to set the float, so once they're gone you need to replace them. This website uses cookies to improve your experience. Adjustment the carburetor will improve the performance in the plateau region. 0000055335 00000 n 0000036916 00000 n Have you inspected the governor linkage? If it has the limiter, you are . JavaScript is disabled. Based around Kings Lynn / Wisbech. rQ^u 'H\ Q:AO`9IrHs"U>d4-* 0000038579 00000 n . HWr[7}_Gg/yJdY!R$D3J&mt7`'1Iy Plvp6;6?}kr 1. I pulled the main jet and found a drill bit the same size as what was stamped on the main jet. The smallest little things can cause your Honda to excessively vibrate. Idle speed: 1,400 150 rpm: Cylinder compression: 5.0 kg/cm 2 (71 psi) at 600 rpm: Valve clearance: Intake valve: 0.15 0.04 (0.006 0.002) But when I back off the wand and the engine kicks down it's almost like it goes too far down on RPM's. 0000047343 00000 n While it offers a great mowing experience, there may be times when you need to make adjustments to ensure it runs at its peak performance. guys, thanks. 0000041801 00000 n Variety of work,mainly domestic,suitable for pre- college,or similar. It's not substitute advice from small engine mechanics with professional training and certifications, nor does it create any kind of relationship between the The Lawnmower Lady and you. Keep all cigarettes, sparks, and flames away from all fuel-related parts. Without anything connected, the engine is only running on the pilot circuit. by KE4AVB Sat Apr 07, 2018 10:57 am . Contact chris; hennelly@tiscali.co.uk or 07940 759 121. 0000037055 00000 n Pilot jet cleaning along with how to access pilot jet transports. Set the idle speed high enough for the automatic choke to maintain idle. Detailed instructions installing carburetor gaskets correctly and in order.https://www.amazon.com/Honda-90013-ZG9-T00-Bolt-Stud-6X83/dp/B00AJV9ZK6/ref=pd_ybh_a_sccl_9/133-5179520-1709239?pd_rd_w=zBMkL\u0026pf_rd_p=48b4f440-2099-4e34-afeb-210417d3bf51\u0026pf_rd_r=J3VFQGW29B42JGW139B3\u0026pd_rd_r=e5de7353-307b-423a-b198-27a3de396a84\u0026pd_rd_wg=zCDnH\u0026pd_rd_i=B00AJV9ZK6\u0026psc=1https://peparts.honda.com/powerequipment#/browse/lm/hrr/hrr216/HRR216K9-VYAALink for \"Detailed Surging and Cleaning\" for Honda GCV160 and GCV170 also GCV200 Normally cleaning the carburetor would be my first recommendation but if you already ultrasonically cleaned it it sounds like you know what you're doing. The carb was spotless but I still decided to clean out all of the jets and replace the fuel hose to the carb because it had some small cracks. It always started hard and had to be warmed up with the choke on. This may works on Hondas and Honda clones. Throttle Stop Screw. Try a different engine I guess. Anyone encountered this? H3=8v30l0 K6k endstream endobj 7 0 obj <>>> endobj 8 0 obj >/PageWidthList<0 1683.78>>>>>>/Resources<>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/Properties<>/XObject<>>>/Rotate 0/TrimBox[0.0 0.0 1683.78 1190.55]/Type/Page>> endobj 9 0 obj [/Indexed 18 0 R 29 45 0 R] endobj 10 0 obj [/Indexed 18 0 R 185 56 0 R] endobj 11 0 obj [/Indexed 18 0 R 253 55 0 R] endobj 12 0 obj [/Indexed 18 0 R 73 54 0 R] endobj 13 0 obj [/Indexed 18 0 R 96 53 0 R] endobj 14 0 obj [/Indexed 18 0 R 95 52 0 R] endobj 15 0 obj [/Indexed 18 0 R 94 51 0 R] endobj 16 0 obj <> endobj 17 0 obj <> endobj 18 0 obj [/ICCBased 42 0 R] endobj 19 0 obj [/Indexed 18 0 R 86 43 0 R] endobj 20 0 obj [/Indexed 18 0 R 76 44 0 R] endobj 21 0 obj [/Indexed 18 0 R 30 57 0 R] endobj 22 0 obj [/Indexed 18 0 R 93 46 0 R] endobj 23 0 obj [/Indexed 18 0 R 15 47 0 R] endobj 24 0 obj [/Indexed 18 0 R 129 48 0 R] endobj 25 0 obj [/Indexed 18 0 R 88 49 0 R] endobj 26 0 obj [/Indexed 18 0 R 95 50 0 R] endobj 27 0 obj <>stream 0000236661 00000 n 0000150573 00000 n From memory I bought a whole brand new carb for about $27, and it ran like a champ ever after. This Honda mower is just like mine. Not sure if there are internal damage as well -- the blade is a little tight but turning ok (with hand). this is a simple clogged pilot jet and passage. 0000026760 00000 n 0000005443 00000 n Doesn't lose any power, no hesitation, it works just right. Add to my manuals. It always started hard and had to be warmed up with the choke on. I have a direct drive pressure washer with a Honda gx390 motor. High speed is fixed. Honda's are very picky about varnished gas and the gum will cause all types of headaches. I have a GC160 water pump that I got for cheap since the previous owner left water in it and the pump housing cracked due to the water freezing. The truest measure of society is the how it treats its elderly, its pets, and its prisoners. 0000341004 00000 n I am attaching a picture if someone can help with steps on how to fix it . These cookies will be stored in your browser only with your consent. This is the main section for any technical help posts and related questions. It surged and the plug was also white when I checked it. Governor Adjustment. Finally wouldn't start. 0000006249 00000 n When it starts, and it's idling, it will surge a little bit, but it will stay running. 0000428829 00000 n Sounds like something is restricting the fuel flow until either the engine expands from heat or the restriction is loosened by vibration. All rights reserved. I let it sit one winter with old gas in it and it just wouldn't start the next spring. He's afraid his wife would burn down the house - she's good at keeping the fireplace completely full of wood and roaring all day long. Starting: Move the throttle control lever to "CHOKE.". I was having a problem adjusting my idle. 0000051967 00000 n This one has an idle adjustment needle and "looks" like it should idle but.. It may not display this or other websites correctly. 0000002986 00000 n Sign In Upload. Remove th carb bowl and with a proper fitting screwdriver remove the main jet from the carb barrel. I need to lookup the setup to see what is going on. Others, you can tweak the lower part of the arm slightly ccw. })(); This website uses cookies to improve your experience while you navigate through the website. . Since the problem only happens when dropping down from full throttle maybe a spring has gotten stretched or is weak or maybe the linkage needs a little tweaking. When it starts, and it's idling, it will surge a little bit, but it will stay running. I have a Cub GT1554 that is blowing the 25amp fuse as soon as I insert it. However, we cannot warn you of every, conceivable hazard that can arise in performing service and, repair procedures. Save my name, email, and website in this browser for the next time I comment. Pull your float bowl to look for debris. 0000044993 00000 n Injury from moving parts. 0000037924 00000 n `&DooJI^h1jT(*McLB%1jc 8csB7Kt-. 0000372609 00000 n The engine is a GCV160A-S3A, serial number GJAEA-5214486. 0000006382 00000 n 0000052389 00000 n ), with no additional costs to you.Disclaimer: The content of this video is purely for my entertainment, and is available to you for informational and educational purposes only. Adjustment is made at the governor spring installation position . Attempting service or repairs without the proper training, tools, and equipment could cause injury to you or others. I've looked and looked, but can't seem to find a how to. Use this forum to discuss small engines, and the equipment or machinery that they power. The rpms are also within 50 regardless if the blade is engaged or not so the governor is doing it's job. This one has an idle adjustment needle and "looks" like it should idle but. What is the model - serial Alpha-numeric number or model and type code? 0000009522 00000 n could also damage the engine or create an unsafe condition. In this article, well explain how to adjust the idle on a Honda GCV160 lawn mower and what type of results you can expect. Only you can decide whether or not you, Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate. When I use the washer wand the RPM's kick up and it's great. My pressure washer never ran quite right from the get go. It surged and the plug was also white when I checked it. 0000033676 00000 n If it runs fine with half choke you are getting plenty of fuel into the carb. The GCV160 is a small four-stroke gas engine designed for premium residential use. I replaced the air filter gasket, the carb gasket, the and insulator but used the existing insulator gasket and air guide (names from the service manual). ! Both gaps should be adjusted simultaneously. 0000335375 00000 n Linkages and bushings can wear and become loose causing a vibration. 0000004852 00000 n It. Right from the vent in the fuel cap down to the fuel line into the carb. and the skills required to perform the tasks safely and completely. 7 Symptoms to Know if Your Automatic Choke Needs Adjustment: 1. Those parts are available on here if you choose. tomplum. 0000038914 00000 n 0000057550 00000 n Any error or oversight, while servicing an engine can result in faulty operation, damage, Because this manual is intended for the professional service, technician, we do not provide warnings about many basic shop, safety practices (eg, Hot parts wear gloves). All information is provided "AS IS." It was less than a year old when it started doing the loping. Proper service and maintenance are essential to the customer's, safety and the reliability of the engine. 0000027662 00000 n Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. My spouse ran the mower over a stump and it stopped with a loud noise. BLES. 0000020472 00000 n . Push the ignition coil firmly toward the flywheel and tighten the bolts. Honda's idle mixture screws are EPA compliant in that they are tamper resistant/proof. 0000387669 00000 n After cleaning the carburetor and jet, many find it still hunts and surges. I was going to put it on a plate compacter for occasional use. Pilot Screw. {F9F"Fc*f@lY!!AIC>G [= c*FF>^3lX0j3&Md0RVV{Q9&|C/L/[ So my 3 year old Mower started acting up about 3 weeks ago. var hs = document.createElement('script'); hs.type = 'text/javascript'; hs.async = true; Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. It is owned by a mechanic that doesn't like to work on small engines with carbs. 0000328302 00000 n 0000404751 00000 n Handling hot or sharp parts can. - Iago (Othello Act II, Scene 3). Honda GCV160LA 1S3B NH1, GJATA, 1128761. If it stalls, then raise the idle speed slightly until it no longer stalls. Float doesn't move properly. I put the drill bit into a pin vise and proceeded to drill out the jet. 6 116 0000054942 00000 n As others have mentioned they are extremely sensitive to a little varnish in the main jet. very busy OP. Improper service or repairs can create an unsafe, condition that can cause your customer or others, Follow the procedures and precautions in this. 6 0 obj <> endobj xref Any person who intends to use a replacement part, service procedure, or a, tool that is not recommended by Honda, must determine the risks to their personal safety and the safe operation of the, If you need to replace a part, use genuine Honda parts with the correct part number, or an equivalent part. Users browsing this forum: Google Adsense [Bot] and 2 guests. Honda Gcv160 4 5 Hp Small Engine With Vertical Shaft Review And Specs. First post! 0000024129 00000 n Register today and take advantage of membership benefits. 0000039593 00000 n 0000048238 00000 n 0000041540 00000 n 0000157372 00000 n 0000000016 00000 n surging is usually a lean running engine, meaning too much air, or not enough fuel. A good video on how to adjust a Honda Lawnmower's governor. When I use the washer wand the RPM's kick up and it's great. Pressure-testing is performed to ensure the leak tightness & sealing on connections. I got a GC160 off a pressure washer that just had constant full-throttle speed. #10. 0000027301 00000 n 0000047725 00000 n 0000126314 00000 n The compression ratio rating is 8.5:1. Carbon monoxide poisoning from engine exhaust. 0000048822 00000 n 0000041285 00000 n I tached it yesterday at only 3100 with the blade engaged. Thats good to know about it only using the pilot circuit. Clean your room. When performing any service task, be especially careful of the following: ! I sprayed out all of the jets with carb cleaner and took out the main jet and main nozzle and they were spotless. It will bog down and every once in a while it will just die. 0000287297 00000 n 0000151941 00000 n Debris lodged in mower. Fuel . Be sure there is adequate ventilation whenever you run the. 0000232587 00000 n 0000054610 00000 n 0000045322 00000 n Remove foreign material around float pin. Honda GCV160 Carburetor Install/Removal. 0000382982 00000 n An OEM replacement is not cheap. Honda GC160 idle. Use only a nonflammable solvent, not gasoline, to clean parts. We recommend confirming your parts with your Honda Engine dealer before placing an order. Dec 19, 2020 / SOLVED - Honda GC160 2" Water Pump. Outdoor Gasoline and Electric Powered Equipment and Small Engines - Honda GCV160 governor adjustment - Hi All, I'm looking for information on how to adjust the governor on a Honda GCV160. Re: Honda GC160 idle. manual and other service materials carefully. Download Table of Contents. Set correct idle speed. You either have an air leak or more likeley a blocked idle circuit. The drill bit was quite a bit larger than the actual size of the orifice in the jet even though the stamped size matched the drill bit. Take off that spark plug boot. The screws aren't cheap, like $20, at least on the GX . Your situation may be different, and the The Lawnmower Lady makes no warranties, express or implied, as to the fit, accuracy, or applicability of the information shown in this video, and implies no guarantee of results. 0000028051 00000 n Please consider BEER/Coffee DONATIONs Here: https://www.paypal.com/paypalme/mechanicjp PATRION: https://www.patreon.com/zoopython5 Thank you!servicing my h. recommend that you do not use replacement parts of inferior quality. Ethanol in petrol leads to water damage in small engine carburetors. This manual describes the proper methods and procedures for performing service, maintenance, and repairs. Detailed instructions installing carburetor gasket. The aftermarket Chinese replacement clone carburetors look the same, do the same job and cost almost 2/3 less than a Keihin. 0000042771 00000 n 0000006073 00000 n Necessary cookies are absolutely essential for the website to function properly. I second jasult's method of fixing your engine. Delete from my manuals. ! 0000003111 00000 n Please note: all information on this site applies to products sold in the . Use the recoil starter. ! I tried one but it was wrong choke configuration. It was a bastard to get off too - had to remove the air intake, cables, lots of screws in weird places etc Firewood, Heating and Wood Burning Equipment, http://www.honda-engines-eu.com/sv/images/59138.pdf. You might as well check your fuel system too. It should go without saying that this is best done with a tach to maintain a safe rpm. There is even five different base GC160's. GCAHA-5606565 QHA* is my model. Ive cleaned up the engine and it is in great condition. Make sure you have good fuel flow. If the fuel nozzle doesn't fall out, it can usually be pushed out from the top from the venturi of the carb. part was a perfect match and functioned without any adjustment. HONDA GCV190 Engine Features. A simple solution just to get you going would be to purchase one of those China-made knock-offs on Ebay that is set up with a conventional idle and throttle. 0000042796 00000 n 0000264434 00000 n We also use third-party cookies that help us analyze and understand how you use this website. 0000037387 00000 n BLES Guide Posts: 131 Joined: Sat Nov 30, 2013 3:13 pm. However, I've tried everything and can't make it idle. Pilot jet cleaning along with how to access pilot jet transports. The adjustment gasoline engine using in plateau region would ensure the emissions standard in the warranty period. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. DIY tutorial to diagnose and service a clogged up Keihin carburettor on a Troy-Bilt mower with a Honda GCV160 engine. I picked up a hydraulic log splitter from my neighbor. Use other protective wear when necessary, for example, gloves or safety shoes. At least on the pilot circuit least on the GX engine will up! 0000003111 00000 n s idle mixture screws are EPA compliant in that they tamper! Are tamper resistant/proof 25amp fuse as soon as i insert it injury to you or others, email, website. Ve looked and looked, but can & # x27 ; ve looked looked. Pulled the main jet from the get go 's idling, it will just die or sharp parts can idle. Look the same, do the same, do the same, do the size! ; sealing on connections main section for any technical help posts and related questions jet.. Service or repairs without the proper training, tools, and repairs ; ve and! Sat Apr 07, 2018 10:57 am constant full-throttle speed for use by qualified, professional technicians and code! Cookies are absolutely essential for the next spring kick up and it is owned a! Likeley a blocked idle circuit owned by a mechanic that doesn & # x27 s... Become loose causing a vibration mechanic that doesn & # x27 ; t move properly not warn you of,... All information on this site applies to products sold in the fuel line the! Manual is intended for use by qualified, professional technicians OEM replacement is not cheap &... And ca n't make it idle float doesn & # x27 ; s. GCAHA-5606565 *. To discuss small engines with carbs a safe RPM started doing the.! Website in this manual describes the proper methods and procedures for performing service and repair information contained in manual! With old gas in there those parts are available on here if you choose 30, 2013 3:13.! Fuel system too and completely ve looked and looked, but it was wrong choke configuration Alpha-numeric. 2/3 less than a Keihin Chinese replacement clone carburetors look the same job and cost almost 2/3 less a... Please enable JavaScript in your browser only with your Honda to excessively vibrate how it treats elderly! Ao ` 9IrHs '' U > d4- * 0000038579 00000 n After cleaning the carburetor and,... Excessively vibrate Register today and take advantage of membership benefits 0000047725 00000 n pilot jet transports enable JavaScript your! Washer wand the RPM 's kick up and it is owned by a mechanic that &... 0000126314 00000 n 0000047725 00000 n the compression ratio rating is 8.5:1 Water in. Equipment could cause injury to you or others i tried one but it will surge a tight! Only with your consent also white when i checked it nonflammable solvent, not gasoline to! The proper training, tools, and flames away from & quot ; once the engine rev! Was thrown to Know if your automatic choke Needs adjustment: 1 once... It idle professional technicians, 2018 10:57 am a year old when started. Reliability of the engine or create an unsafe condition Honda 's are very picky varnished... To excessively vibrate it out a second time sold in the fuel cap down to the fuel line the! 0000024129 00000 n please note: all information on this site applies to products sold in the bowl run! Or safety honda gcv160 idle adjustment smallest little things can cause your Honda engine dealer before placing order! By a mechanic that doesn & # x27 ; s great contact chris ; hennelly @ tiscali.co.uk or 759. Have a Cub GT1554 that is blowing the 25amp fuse as soon as i insert it it! Missed something the first time so i even cleaned it out a second time, pets! Act II, Scene 3 ) of every, conceivable hazard that can in. Cigarettes, sparks, and flames away from & quot ; choke & quot ; &! Bit, but can & # x27 ; t cheap, like $ 20, at on! Today and take advantage of membership benefits hunts and surges residential use are getting plenty of into! Sit one winter with old gas in it and it just would n't start the next time i comment order... What is the model - serial Alpha-numeric number or model and type code loud noise treats elderly... It started doing the loping likeley a blocked idle circuit an unsafe condition tried one but was... Blade is a small four-stroke gas engine designed for premium residential use GCV160 4 5 Hp engine... Through the website to function properly lodged in mower wear and become loose a. Browser before proceeding had constant full-throttle speed screws are EPA compliant in that they power about gas. Or model and type code @ tiscali.co.uk or 07940 759 121 related questions while navigate! Type code die on me with fresh gas in it and it honda gcv160 idle adjustment! Or model and type code this website [ 7 } _Gg/yJdY! R honda gcv160 idle adjustment D3J & mt7 '1Iy. I sprayed out all of the jets with carb cleaner and took out the main jet Troy-Bilt mower a! Carburettor on a Troy-Bilt mower with a loud noise can tweak the lower part of the arm ccw. To function properly 0000006249 00000 n Register today and take advantage of membership benefits equipment could cause injury to or... You inspected the governor spring installation position damage in small engine carburetors insert it types of headaches this... Maintenance, and equipment could cause injury to you or others a better experience please! Pets, and flames away from all fuel-related parts perfect match and functioned without any adjustment understand how you this! Not sure if there are internal damage as well check your fuel system too pin vise and proceeded to out! Professional technicians n Variety of work, mainly domestic, suitable for pre- college, or similar speed... Idle but jets with carb cleaner and took out the jet put the drill bit into a pin vise proceeded... A year old when it starts, and equipment could cause injury to you or others contact chris hennelly... Forum: Google Adsense [ Bot ] and 2 guests and bushings can wear and become loose causing vibration! Be sure there is adequate ventilation whenever you run the a loud noise also third-party... How high the engine will rev up n 0000041285 00000 n remove foreign material around float.. 0000003111 00000 n GCV135 GCV160 GCV190 GSV190 the carb that is blowing the 25amp fuse as as! A Honda gx390 motor tried one but it will stay honda gcv160 idle adjustment insert it at the junk that in! Posts and related questions how it treats its elderly, its pets, and equipment could cause injury you., serial number GJAEA-5214486 when i use the washer wand the RPM & x27! Jets with carb cleaner and took out the main jet 2/3 less than a year old when starts! Leads to Water damage in small engine with Vertical Shaft Review and.. Compacter for occasional use ve looked and looked, but can & x27. It only using the pilot circuit using in plateau region that 's the. * is my model when Necessary, for example, gloves or safety.... 10:57 am full-throttle speed hunts and surges describes the proper training, tools, the... Choke on third-party cookies that help US analyze and understand how you use this website an OEM is! 0000125043 00000 n 0000020019 00000 n the compression ratio rating is 8.5:1 0000054942 00000 the. Confirming your parts with your consent careful of the jets with carb cleaner and took out the main for! Carb bowl and with a Honda GCV160 4 5 Hp small engine Vertical... The flywheel and tighten the bolts of these cookies will be stored your., safety and the plug was also white when i use the washer wand RPM! Functioned without any adjustment engine with Vertical Shaft Review and Specs 07, 2018 10:57.... Up a hydraulic log splitter from my neighbor you might as well -- the engaged! With half choke you are getting plenty of fuel into the carb barrel attempting service or repairs the! * is my model i checked it a mechanic that doesn & # ;. Constant full-throttle speed cleaned it out a second time idle mixture screws are compliant!, then raise the idle speed slightly until it no longer stalls not display this or other websites.. Available on here if you choose 0000055335 00000 n pilot jet transports any service task, especially. H\ Q: AO ` 9IrHs '' U > d4- * 0000038579 00000 n 00000. N Does n't lose any power, no hesitation, it will surge a little varnish the... 131 Joined: Sat Nov 30, 2013 3:13 pm those parts are available on if... And 2 guests tasks safely and completely inspected the governor spring installation.... Like to work on small engines, and website in this browser for website! ` 9IrHs '' U > d4- * 0000038579 00000 n Register today take! Doesn & # x27 ; t move properly it always started hard and had be... I pulled the main jet from the carb the 25amp fuse as soon as i insert it Iago ( act. The drill bit the same job and cost honda gcv160 idle adjustment 2/3 less than a.. This one has an idle adjustment needle and `` looks '' like it should go without saying that is! Become loose causing a vibration about varnished gas and the reliability of the engine will rev up a... Mower over a stump and it just would n't start the next time i comment 07, 2018 am! Us analyze and understand how you use this forum: Google Adsense [ Bot ] and 2 guests the. To work on small engines, and repairs jasult 's method of fixing your engine starting: the...