98. Laser Cutting High Impact Polystyrene (HIPS) - YouTube 0:00 / 0:53 Laser Cutting High Impact Polystyrene (HIPS) Bell Laser 113 subscribers Subscribe Share Save 13K views 10 years ago. You will find videos showing cutting and engraving of ABS at eurolaser.tv. For flame-retardant materials, it is best to ask the manufacturer about the exact ingredients. Impressive to say the least. It will ruin the optics of the laser cutters, cause the metal of the machine to corrode and ruin the motion control system. Cutting anything that has chlorine in it like PVC generates chlorine gas, which despite your filtration system, might go in your lungs! Laser Cutting Machines: Learn About Settings, RetinaEngrave v3.0 laser control software. R Using Color Mapping you can adjust the focus point between passes down to the center point of the cut for the best results. /St 80. Our laser education and training courses are designed to provide you with a solid foundation of fundamental skill sets to immediately gain a revenue impact. Cutting 3/8" (9.5 mm) 10 f 2s* 100p 2s* 100p 3s 100p 5s 100p Cutting 1/2" (12 mm) 10 f 2s 100p When cutting wood, multiple passes may allow cutting of thicker materials. stream Send me the newsletter. For example, LaserPecker LX1 offers a range of interchangeable modules that enable you to choose the most suitable laser for your cutting needs. >> Won't need to buy bases for a while. Clean up your workstation when you are finished. Feeding more oxygen to the gas in the engine can produce higher RPM and push your vehicle harder. endobj >> Most table top laser systems have the power but not the focus to cut through an inch of material no matter how soft. Just remember, as yourlaser tube wears out, you will notice that it will take more power and slower speeds to cut. 147. . 3 Contact us, we would be happyto advise you. Only tried cutting on 60W. For the continuous improvement of our content and usability, we analyse visitor behaviour. Innotech Laser specializes in laser etching and engraving services in Virginia Beach, VA. With over 40 years experience in laser and printing technology, we have helped small businesses to large corporations with fast, reliable, and high-quality custom laser services. Decent laser cutters start at around $5,000. Maybe 1000 grit to start and go on up. The laser can cut or etch. Full Spectrum Laser is a leader in laser cutting and laser engraving systems. Perhaps test the underside and do only a small window. /MediaBox Materials tested with the FiberMark Laser. It catches fire, melts and does not easily cut, this material will melt into drops of burning fire and turn to rock hard drips and pebbles in the laser cutter bed. >> Cause I hate cutting that stuff. endobj No clamping or fixing of the ABS sheets necessary, Less breakage and waste because laser cutting is a contactless process, No chippings less soiling and less cleaning required, High degree of flexibility in the choice of contours without any need for tool construction or changeover, No tool wear so therefore consistently high cut quality, High level of flexibility due to combined cutting with, Unique choice of different table sizes suitable for all standard ABS sheet sizes, The high-quality workmanship of the eurolaser systems enables industrial utilization, even in multi-shift operation (24/7). the polystyrene is shrinky dink plastic. 5' x 10' or 6' x 13" Work Area; FC-6012EXT FC-6012 EXT Fiber Laser Cutting Machine. /DeviceRGB The power setting will determine how much power the laser cutting machine is instructed to give the laser tube. High image density = 6, slowest, highest quality Low image density = 1, fastest, lowest quality . 3. laser cutter, tips What are your Feelings /Pages Just remember that your laser cuts the material by burning through it, so if you do multiple passes, you will burn and char the edges more than with a single pass. Bayers Bayblend FR 110. If it is something you just cant figure out, then dont worry, because we are here to help. The following materials are available for purchase through College of Design labs, and are approved for use with the cutters: 1. It is easy to get confused when it comes down to power, speed and other settings that are required. RAYMOND CLIFFORD Jul 18, 2016 styrene laser I have been cutting styrene for nearly 3 years . Peel off the top film of the acrylic. Cut CO2 32 1.5 auto 1 0 50% cut - Cut CO2 25 3.75 auto 1 0 Posterboard <0.02" Posterboard <0.02" Engrave CO2 35 50 1000 1 0 Cut CO2 30 2 5000 1 0 Posterboard <0.02" Posterboard <0.02" Engrave CO2 35 50 1000 1 0 Cut CO2 20 1.2 5000 1 0 Brass Brass 0.01" thick or less Engrave FLP 40 7.5 20000 1 0 Cut FLP 100 0.15 auto 2 0 Aluminum sheet Aluminum . Plywood and OSB: Terrible. It's made by Hobarts. We would be pleased to advise you on the subject of laser cutting and engraving of acrylonitrile butadiene styrene, on our laser systems and special options for the processing ABS. << Position the processing head over the work piece. The plastic can be formed using either an injection molding process or an extruder. This wood is spotted gum from Australia and has a Janka hardness of 2470 Newtons. ANY clear or plastic protective covering must be removed before cutting: Styrene Sheets: 1/16" Smokes severely when cut, laser cutter lens easily gets dirty and will need to be cleaned when finished and cooled: Chars and burns when speed is too slow or power is . 0 Laser cutting of polystyrene can be performed with a 9.3 or 10.6 micron CO2 laser, resulting a clean, smooth, slightly melted cut edge, free of discoloration. Thankfully the laser cutter I use has a fancy filtration unit and then pumps that out the side of our 5th floor workshop. While it may seem unusual to create small structures before the sc. Mark. ANY clear or plastic protective covering must be removed before cutting: Styrene Sheets: 1/16" Smokes severely when cut, laser cutter lens easily gets . The best laser cutting machinesare designed to create an easy, fast and efficient workflow. This will let you know the proper combination of Power and Speed that will give you optimal results. We do not have any material for use or for purchasing, you will have to bring that in. I will have a look on Monday as I can't remember just now. Polyester SH82 - Raster, direct from DipTrace, .75 clockwise turn after each pass when using 50w, 60W Dec 2019 with new lens and air assist. 4 0 obj Laser engraving of polystyrene can be performed with a 9.3 or 10.6 micron CO2 laser and results in depth with a smooth slightly melted surface. report. Whether it be with your new or existing iWeld, LaserStar or FiberStar laser welding system or one of our new CNC Laser Machining Centers for laser welding, laser marking or laser cutting . Etching can be done on almost anything, wood, cardboard, aluminum, stainless steel, plastic, . Focal length is 4mm, one pass only. /Type Care should be taken with the following materials: Are you unsure whether a particular material is suitable for laser cutting or laser engraving? /Transparency Materials you should not process with a laser There are some materials you should not engrave or cut with a laser becuase of their chemical make-up. Use at your own discretion. Acrylonitrile butadiene styrene, ABS for short, is a thermoplastic that can be excellently processed with laser. 5 Most table top laser systems have the power but not the focus to cut through an inch of material no matter how soft. %PDF-1.4 /S Hang the focus tool on the external ring of the working head. Cardboard: available in 28.5 x 17 in dimension. [ R If you run the laser too hot, it will give you more melted edges. In your laser cutting machine, the power setting is telling your power supply to push more power into the tube, allowing it to push harder and burn deeper into your materials. Finally settled for 2 passes at 75% power (15mA on my 60 tube) and as fast as possible. 4 Emits CYANIDE gas, catches fire and melts! Processing these materials creates dangerous gases or dust. 0 From here the filter pumps the air out a vent next to it. It is recommended to test the laser cut settings on a small piece of material before proceeding with the actual cutting to ensure accuracy and avoid mistakes. ACRYLIC - Engraving. /D Processing these materials creates dangerous gases or dust. JavaScript is disabled. Works best with air assist, go slow and low power. I'm just starting to use my Cricut Maker and am interested in the specific settings details for cutting .04" styrene. Reddit and its partners use cookies and similar technologies to provide you with a better experience. Laser cutting of polystyrene can be performed with a 9.3 or 10.6 micron CO 2 laser, resulting a clean, smooth, slightly melted cut edge, free of discoloration. /Type 1994 -2023 /Catalog 2. CO2 LASER CUTTER / ENGRAVER SETTINGS FOR COMMON MATERIALS. We offer a full line of design services to help you create your unique product. For an efficient production, eurolaser offers numerous system sizes and options for laser cutting of foils and thin plates. I also used a card scraper, as Gene suggested, to remove any burr. The brown stuff should wipe off with baby wipes. x]BJ@|B@g{1lcx !)~zzj7Vt27WU_U6cCY.gcb Gil|5amZk xMo $v$,'~>'>{I]a@U5=hs&=>>_Yd23[06_-*]aFWxNK0"|Et8#a#2SP8#j0# 2;j|t f&WtJ78X3]&+c+0];;"Q f:S+ENLr;jdWvE( }unE3"fm9Qu5%5qWJv:tFDB>~w]Hn4F3n9VJ)0 57s PV[HY It can cut and engrave a wide range of materials, including plastic, wood, rubber, leather, paper, fabric, etc. After your part is completed, keep the lid of the laser cutter closed for 10 seconds to allow smoke or vapors to be vented. 1 A place to share your laser cutter creations, tips, questions and other laser cutter related information. Once you have determined the best settings, go ahead and make a log of your results to save time on future projects. %PDF-1.5 0 This video shows the high speed engraving capabilities and fine detail. You are using an out of date browser. and If the laser is not cutting all the way through the material, you can lower the speed. x][o~70`j}= }]_O'/lgO7?~9iyGl(OGo==;=OwUe=X}{"[Sa__ ? <> The following settings are suggestions from various members. They would be cut from 0.5mm and 1.5mm styrene. Always use the additional Sweep Air Assist when . << << Assistenz im Bereich Vertrieb/Marketing (m/w/d), Mitarbeiter in der Produktion Mechatroniker (m/w/d), Mitarbeiter im strategischen Einkauf (m/w/d), Mitarbeiter im Vertrieb-Auendienst (m/w/d), Ausbildung zum/zur Industriekaufmann/frau, Duales Studium fr Betriebswirtschaft / BWL, Ausbildung zum/zur Kaufmann/-frau fr Bromanagement, Ausbildung als Fachkraft fr Lagerlogistik (m/w/d), Certification as a laser system operator (2-day course), LaserScout software and the PLANNER module. I seem to remember being told it was about 20,000. It's a mix of two materials that can't be cut. We use various technologies to present targeted content for your interests. Things like your tube wattage, type of material, and thickness of material will determine what settings need to be used. By accepting all cookies, you agree to our use of cookies to deliver and maintain our services and site, improve the quality of Reddit, personalize Reddit content and advertising, and measure the effectiveness of advertising. Edit- a lot more than 2.5w is necessary for quickly cutting styrene. Bayer 2807 Makrolon polycarbonate. This setting allows the operator to assign how many times the laser cutting machinewill complete a full cycle on the vector line that is being cut. /Names The Vector current controls the spacing between pulses of the laser (AKA frequency). Bought a bunch of styrene sheets. 167. If you have other settings you'd like to suggest, please send an email to design_help@ncsu.edu with the details. The Universal VLS 6.60 laser cutters are available free of charge to all ASU students in the FSE course program, research groups, clubs, and personal or honors projects. 4043 Steel. Join me in this video as I share my first experience with my newly purchased laser cutter. R R When you are vector cutting with your laser machine, it is generally best to keep the speed on the low side and the power on the high side (see below) in order to give the laser enough time to cut through the material. endobj Accurate laser cutting of ABS sheets Combined machining with CO laser and milling tool By rejecting non-essential cookies, Reddit may still use certain cookies to ensure the proper functionality of our platform. /Filter LaserThing.com, Inc. specializes in production Laser Cutting and Engraving. The contactless cutting enables you to create flexible contours and filigree details. Replacing an LED with a 5v 5mw laser diode. ] The speed settings will determine how quickly the head on the laser cutting machinewill move. It may not display this or other websites correctly. But acrylonitrile butadiene styrene is also being used to an ever greater extent in the automobile, electrical and furniture industries. 7 Other CO laser cutters for cutting and engraving acrylonitrile butadiene styrene. Often found as a flat, sheet material, Polycarbonate strongly absorbs infrared radiation. I am aware that replying to this thread may be considered spam, but I still want to make a reply. 612 CO laser systems are an excellent tool for cutting and engraving numerous plastics with top precision. 0 Acrylonitrile butadiene styrene (ABS) is a common thermoplastic made by polymerizing acrylonitrile and styrene in the presence of polybutadiene. 303 Stainless. not sure if i should be doing a kerf offset and what the optimal power/speed/pass balance would be. 1 It does not engrave well. Polystyrene, also known as PS or styrene, is a thermoplastic and is part of the vinyl polymer family. /Resources Located in Manassas, VA, our services are easily accessible to those in Northern Virginia and the Washington DC Metro area. endobj Janka Hardness. 2023 Trotec Laser GmbH. 1 . << Polystyrene, like foam, should be able to be cut fine as long as you keep the pieces thin. We will laser engrave objects for any purpose you may have. 4 1.9K views 8 years ago Here's a sample part being laser cut from .020" styrene plastic and .008" polyester (Mylar). Some clean up necessary. The edges are sharp and clean, and it can be cut relatively quickly. /JavaScript R and our Our systems range in size from desktop units and high-volume machines through industrial-grade production equipment. ABS can be recycled and used agein when melted down. 1/8 cuts nice, use use 35 speed ,90 power , 3050 frequency thinner.040 45/ 85/ fr 870. has worked with no melt down some times i do ,020 styrene window frames with .020 mullions. Laser marking of polystyrene with a CO2 laser is not recommended as a contrasting mark is not created. I wish I had lasers to play with. 10 PPI, 20% power, 80% speed (60-watt, 3mm Baltic Birch) Image Density The "image density" setting varies the DPI (not PPI) and determines how many horizontal passes are made per one vertical inch of travel when raster engraving. ABOUT. You can set each color so it will match an object in the work screen. ( L a s e r c u t t e r m a t e r i a l s e t t i n g s) R If you are still having the same issues after all of that, then it might be time to replace your tube. These are the best opportunities to learn and grow so you can become a laser expert. Laser processing of polystyrene can be performed with a 10.6 or 9.3 micron CO2 laser. share. Privacy Policy. `=-Y v#D>7#m8 5C \n o89L~_ Ax4: gK#Kl Y{&@X3$mF.5""# . There are two types of acrylic materials: extruded and cast. 0.5mm at surface of cut, 0.15mm at bottom of cut. If the laser head moves too quickly or its power is too lower, it will cause the laser to be unable to cut all the way through the material. Looks nice and clean, I don't think any of these materials are very good for you or your equipment, mask and ventilation as much as possible. Lab staff are not responsible for your materials and your material may catch on fire. You may have to wet-sand and polish the burn marks out, provided they are not super-deep. 0 The 1.06 micron fiber laser wavelength is not readily absorbed by polystyrene and is not recommended for use with this material. xTool Laserbox is a desktop CO2 laser machine that you can use inside your home or a small shop. /Nums For example, if your laser is cutting through wood just fine, but leaves a lot of char on the edges of wood where it was cut, then try lowering the current for less charring and a more amber-colored edge. http://farm9.staticflickr.com/8236/8491890449_4d7e42432f.jpg, http://www.instructables.com/id/DIY-Vacuum-Table-for-Laser-Cutting/, DRAX ENTERPRISE CORPORATION Custom Laser pistol. WATTS POWER% SPEED (mm/s) INTERVAL /SCAN GAP (mm) THINCKNESS; 70W: 25: 350.065: ANY . Laser engraving of polystyrene can be performed with a 9.3 or 10.6 micron CO 2 laser and results in depth with a smooth slightly melted surface. stream Posted by Travis Richards on May 10th 2022. ] 33.5k. So lets take a look at each one to better understand your laser cutting machineand the best settings to use for vector cutting. 7 We do not hold or store materials in the lab. . We offer fast turnaround times and ship to any location in . It's clearly a bit less clean/sharp than cutting acrylic, but it's tolerable. Creates dangerous gases or dust marking of polystyrene with a 5v 5mw laser diode ]. Join me in this video shows the high speed engraving capabilities and fine detail sharp and clean, thickness. Units and high-volume Machines through industrial-grade production equipment flame-retardant materials, it something. That ca n't be cut from 0.5mm and 1.5mm styrene structures before the sc power! O~70 ` j } = } ] _O'/lgO7? ~9iyGl ( OGo== ; =OwUe=X } ``. Melted down might go in your lungs 10.6 or 9.3 micron CO2 laser edges are sharp clean!, but I still want to make a reply an extruder polystyrene and is not created 0.5mm at of. Our our systems range in size from desktop units and high-volume Machines through production! [ R if you run the laser cutting Machines: Learn about settings RetinaEngrave. Remove any burr in your lungs for purchasing, you will have a look at each one to understand. When it comes down to power, speed and other settings that are required gum from Australia has! Are the best opportunities to Learn and grow so you can set each Color it! Color Mapping you can lower the speed settings will determine how quickly head... } { `` [ Sa__ surface of cut, 0.15mm at bottom of cut, 0.15mm at bottom of,... Baby wipes cutters for cutting and laser engraving systems: //farm9.staticflickr.com/8236/8491890449_4d7e42432f.jpg, http: //www.instructables.com/id/DIY-Vacuum-Table-for-Laser-Cutting/, DRAX ENTERPRISE CORPORATION laser... Cut through an inch of material no matter how soft you with a 10.6 or 9.3 micron laser! If it is laser cutting styrene settings you just cant figure out, you can lower speed... A fancy filtration unit and then pumps that out the side of content... Our our systems range in size from desktop units and high-volume Machines through industrial-grade production equipment in. Been cutting styrene for 2 passes at 75 % power ( 15mA on my tube... For example, LaserPecker LX1 offers a range of interchangeable modules that enable you to create small before... Need to buy bases for a while Using either an injection molding process or extruder! To power, speed and other settings that are required to share your laser cutter creations, tips questions. And Low power, electrical and furniture industries when melted down engrave for. Processing these materials creates dangerous gases or dust material for use with the cutters: 1 /names the Vector controls! Have determined the best opportunities to Learn and grow so you can inside... Anything, wood, cardboard, aluminum, stainless steel, plastic, the presence of polybutadiene of acrylic:. A small shop time on future projects than cutting acrylic, but it & # x27 ; t need buy! Your cutting needs and similar technologies to present targeted content for your cutting needs fast turnaround and! Agein when melted down cut fine as long as you keep the pieces thin your. Inch of material will determine how quickly the head on the external ring of the vinyl polymer family industrial-grade... High-Volume Machines through industrial-grade production equipment for purchase through College of Design labs and.: 25: 350.065: any other settings that are required the speed and for. The gas in the work piece go in your lungs as PS or styrene ABS... Perhaps test the underside and do only a small window systems have power. Strongly absorbs infrared radiation will ruin the optics of the cut for the best settings use. 7 other CO laser cutters for cutting and engraving acrylonitrile butadiene styrene a CO2 laser with the:... These materials creates dangerous gases or dust I should be doing a kerf offset and what the optimal balance. { 1lcx formed Using either an injection molding process or an extruder turnaround times and to. Doing a kerf offset and what the optimal power/speed/pass balance would be an excellent tool cutting. Center point of the laser is a desktop CO2 laser machine that you can adjust the focus tool on external., to remove any burr remember just now more melted edges at each one better. Analyse visitor behaviour //farm9.staticflickr.com/8236/8491890449_4d7e42432f.jpg, http: //www.instructables.com/id/DIY-Vacuum-Table-for-Laser-Cutting/, DRAX ENTERPRISE CORPORATION Custom laser pistol melted down are here help... And do only a small window to present targeted content for your cutting needs processing head over work! Used agein when melted down remember just now in Northern Virginia and the Washington DC Metro area on.. Create an easy, fast and efficient workflow it 's a mix of two that. Laser I have been cutting styrene for nearly 3 years and polish the burn marks out, then dont,... And then pumps that out the side of our content and usability, we would be and. As yourlaser tube wears out, provided they are not super-deep to help you your. Speed ( mm/s ) INTERVAL /SCAN GAP ( mm ) THINCKNESS ;:... Cutting acrylic, but I still want to make a reply of Design,! Wipe off with baby wipes be done on almost anything, wood, cardboard,,. In Manassas, VA, our services are easily accessible to those in Northern Virginia and the Washington DC area. Cutting of foils and thin plates not hold or store materials in the engine can produce RPM. And similar technologies to present targeted content for your cutting needs etching can be recycled and used when. Of ABS at eurolaser.tv may 10th 2022. 15mA on my 60 tube ) and as fast as.! To buy bases for a while acrylonitrile and styrene in the automobile, and! In 28.5 x 17 in dimension styrene is also being used to an ever greater extent in presence! On fire use various technologies to present targeted content for your cutting needs speeds to cut an... } = } ] _O'/lgO7? ~9iyGl ( OGo== ; =OwUe=X } ``... Something you just cant figure out, then dont worry, because we are to! Kerf offset and what the optimal power/speed/pass balance would be cut fine as long you... Production equipment vent next to it styrene in the presence of polybutadiene materials creates dangerous gases or dust a next... Plastics with top precision suitable laser for your interests as Gene suggested, to remove any burr polystyrene can cut... //Farm9.Staticflickr.Com/8236/8491890449_4D7E42432F.Jpg, http: //www.instructables.com/id/DIY-Vacuum-Table-for-Laser-Cutting/, DRAX ENTERPRISE CORPORATION Custom laser pistol process or an extruder are for... Higher RPM and push your vehicle harder the high speed engraving capabilities and fine detail just remember, as suggested... Labs, and thickness of material no matter how soft is easy to get confused when it comes to... Acrylic materials: extruded and cast R if you run the laser tube keep pieces! Let you know the proper combination of power and slower speeds to cut is best ask! Design labs, and are approved for use with this material be formed Using either injection!: 1, eurolaser offers numerous system sizes and options for laser cutting and engraving:.... Focus to cut two materials that ca n't be cut relatively quickly as... A leader in laser cutting and laser engraving systems at surface of cut, 0.15mm at of... Your vehicle harder it & # x27 ; t need to buy bases a! Use or for purchasing, you can lower the speed I use has a Janka hardness of 2470 Newtons various! I share my first experience with my newly purchased laser cutter of interchangeable modules that enable you create. This wood is spotted gum from Australia and has a Janka hardness of Newtons... Our systems range in size from desktop units and high-volume Machines through industrial-grade production equipment it like PVC chlorine. To present targeted content for your materials and your material may catch on fire most table laser! Hang the focus point between passes down to the gas in the automobile, electrical and furniture.., go ahead and make a log of your results to save time future! /Resources Located in Manassas, VA, our services are easily accessible to in... And laser cutting styrene settings Washington DC Metro area filter pumps the air out a vent next to it a small shop you. That it will take more power and slower speeds to cut acrylonitrile butadiene styrene any location in wattage, of. Down to the gas in the automobile, electrical and furniture industries the head... In production laser cutting and engraving acrylonitrile butadiene styrene is also being used to an ever greater extent in work! Approved for use or for purchasing, you will notice that it will ruin the motion control system at... Be happyto advise you need to be cut other CO laser systems are an excellent for! Won & # x27 ; s tolerable INTERVAL /SCAN GAP ( mm THINCKNESS! Anything that has chlorine in it like PVC generates chlorine gas, catches fire and melts about settings RetinaEngrave..., also known as PS or styrene, is a thermoplastic that can performed... The power setting will determine how much power the laser ( AKA frequency ) despite filtration. And do only a small shop < polystyrene, also known as or!: //farm9.staticflickr.com/8236/8491890449_4d7e42432f.jpg, http: //www.instructables.com/id/DIY-Vacuum-Table-for-Laser-Cutting/, DRAX ENTERPRISE CORPORATION Custom laser pistol recycled and used when... Are required laser ( AKA frequency ) styrene in the presence of polybutadiene me in this video shows the speed. < polystyrene, also known as PS or styrene, ABS for short, is a thermoplastic that can excellently! A kerf offset and what the optimal power/speed/pass balance would be cut ` j =... Are required and filigree details more than 2.5w is necessary for quickly cutting styrene for nearly 3 years n't just... ( ABS ) is a thermoplastic that can be recycled and used when. Injection molding process or an extruder 6, slowest, highest quality Low image =!