All rights reserved. This technique has revolutionized many aspects of toolmaking. We can answer your questions regarding any Current EDM machine, whether its brand new or 25 years old. Visit our website to learn more or to request a free, no-obligation quote. EDM is used as an alternative to conventional machining techniques for hard materials, specifically for machining refractory metals and hard-to-cut shapes. The longer Y axis enables the use of large rotary tables that can be installed either horizontally or vertically to drill both flat and tall parts. Most EDM Drill machines use deionized water as the insulating dielectric fluid because its 10-times faster than machining in dielectric oil. This results in macro stress-free machining. The content appearing on this webpage is for informational purposes only. Let our Engineering team walk you through our Job Management software and solutions we have been able to provide our customers. Fax (800) 486-4336, ISO Certificate Clear safety shields keeps moving parts away from operators but enable full viewing of operation. Touch probing with the Renishaw probe reduces part setup time and increases accuracy. It is ruggedly made of stainless steel for many years of continuous use. -, All Current EDM catalogs and technical brochures. Machining is performed with high-pressure flushing through the rotating electrode and is usually fully submerged in an oil dielectric. Metal disintegrating machines use the same principles as EDM, but these machines are used primarily for removing various types of broken taps, drills, and fasteners. The longer Y axis enables the use of large rotary tables that can be installed either horizontally or vertically to drill both flat and tall parts. *Prices are pre-tax. .css-djdm73{font-weight:600;-webkit-text-decoration:none;text-decoration:none;color:#0E6AED;cursor:pointer;}.css-djdm73:hover{color:#1A5ADE;-webkit-text-decoration:underline;text-decoration:underline;}.css-djdm73:active{color:#1A5ADE;}Contact Us, .css-1af5uct{font-weight:600;-webkit-text-decoration:none;text-decoration:none;color:#0E6AED;}.css-1af5uct:hover{color:#1A5ADE;-webkit-text-decoration:underline;text-decoration:underline;}.css-1af5uct:active{color:#1A5ADE;}About Us, Mailing Address:6116 Executive BlvdSte. Sinker discharge machining (also known as "ram" or "cavity" EDM) uses discharge from an essentially 2D electrode. The CT400 is controlled by the fully integrated FANUC , The EdmDrill CT500 is a high-precision, large capacity machine with 22 x 14 inch XY travel. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates. EDM Drilling machines use pressurized water flushing through the electrode with a secondary external waterline hose for debris evacuation. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. The first EDM method, developed by Stark, Harding, and Beaver (and in parallel Lazarenko in the USSR), was hole-drilling EDM. The EDM drilling system is delivered to your facility and installed by our team of qualified technicians. Phone (800) 356-4811 Methods Machine Tools pairs FANUC ROBOCUT with strategic engineering and automation to deliver solutions for precision manufacturers. The graphite or copper electrode is pre-machined into the required shape and then sunk by erosion into the workpiece, resulting in a hole that is the negative of the electrodes shape. EDMDRILLTM. Fully Enclosed EDM Drilling Machine The EdmDrill FT300 is designed for high-production use in industries such as Aerospace, Automotive, Medical and Cutting Tools. For sinker discharge machining, precise copper and/or graphite electrodes are first machined to the desired cavity shape and then used to erode the shape into hard materials. Precision EDM Drilling Machine. WebThe EdmDrill FT300 is designed for high production work in industries such as Aerospace, Automotive, Medical and Cutting Tools . EdmDrill Precision EDM Drilling Machines Current EDM, Inc. is a leading US manufacturer of Electric Discharge (EDM) drilling machines. It is fully operable and serviceable from the front and rear of the machine. Electrical Discharge Machining (EDM) is a process used to remove or cut a material into desired shape through the action of spark discharge between the tool and work piece. Fax (800) 486-4336, ISO Certificate Oil-based machine platforms typically use copper and tungsten electrodes, depending on hole requirements. This method allows for small diameter, high aspect ratio, straight holes of any depth, 0.0015 or larger in diameter. This technique is essentially identical to EDM drilling, except that a complex form can be added to the end of the drill electrode. For more information, see our guide on .css-1af5uct{font-weight:600;-webkit-text-decoration:none;text-decoration:none;color:#0E6AED;}.css-1af5uct:hover{color:#1A5ADE;-webkit-text-decoration:underline;text-decoration:underline;}.css-1af5uct:active{color:#1A5ADE;}All About Wire EDM Machining. This process allows a finished, refined, and precise cavity-bottom shape to be formed in a single action. Thats why FANUC has developed a next generation ROBOCUT wire-cutting machine. The Optical Inspection system can measure entrance hole size, measure entrance hole position, and locate datum points for part programs. The fully enclosed FT300 can be placed side-by-side in rows to save floor space and facilitate robotic part loading and unloading. This results in very low distortion and no addition of meaningful residual stresses to the workpiece. Privacy Policy, Copyright 2023 Belmont Equipment & Technologies. Table travels are 12 inches on the X-axis and 6 inches on the Y-axis with part EdmDrill RT3038 High Capacity EDM Drilling Machine EdmDrill RT1800 EDM Drilling Machine The EdmDrill RT3038 is a versatile, high-capacity machine designed for complex drilling of large and heavy parts common in the aerospace, automotive, power generation and cutting tool industries. Let our Engineering team walk you through our Job Management software and solutions we have been able to provide our customers. At least, thats the sentiment of Quality EDMs Mike Gervais. Multiple Machine Models, Innovative Designsand Pioneering Technology, The EdmDrill FT300 is designed for high production work in industries such as Aerospace, Automotive, Medical and Cutting Tools , The EdmDrill CT400 is a highly versatile and capable EDM drilling machine for tool room, job shop and production applications. 2023All rights reserved B. Lewis T hough its not widely employed, EDM tapping has saved countless expensive parts from the scrap heap. EDM is particularly useful for its ability to make precise and complex cavity shapes and perform very deep cuts. When the job is done you simply knock out the cores manually without any risk to the machine. FANUC ROBOCUT Wire EDM - The multipurpose wire-cutting machine. Headquarters/MI News Most machines operate non-submerged and utilize external flush lines. Handshake control will use an M-Code or an I/O signal for communication between the machine control and an external controller in EDM drilling. every model in the range and under varying environmental temperature conditions. WebMachine dimensions mm (in) 1340 x 910 x 1940 (52.7 x 35.8 x 76.4) Total weight of the machine kg (lbs) 870 (1918) Options: fine drill holders and guides, filtration system, deionization unit, AC CAM DRILL Fine hole drilling DRILL 20 is widely used for drilling starting holes with the electrode materials brass, copper and carbide, and work - EDM Drilling Machine. The CT400 is controlled by the fully integrated FANUC Read More EDMDRILL TM CT500F Large Capacity EDM Drilling Machine Ensuring an accurate water lever in the work pan, less maintenance and more reliability, ROBOCUT measures the water pressure at the bottom of the tank and regulates it according to the Z-axis position. The electrode tube is rotated during machine operation, allowing the multi-channel tube to remove all material during erosion. The fully enclosed FT300 can be placed side-by-side in rows to save floor space and facilitate robotic part loading and unloading. Ensure Quality and Performance: Your EDM Electrode Checklist, Quality is Key: Drilling Electrodes and the EDM Drilling Process, How to prevent small-diameter fast-hole electrodes from collapsing their ID when cutting it down to size, Selecting a magnetic chuck for a sinker EDM machine. Belmont offers several automation options from simple workpiece handling to complete electrode and workpiece solutions. EDM imposes essentially no stress on the workpiece and can produce one-step drilled holes of any cross-section with an excellent surface finish. The as-machined surface finish of holes made by EDM is smooth enough to be used as bearing surfaces without additional processing steps. Precision CNC EDM Drilling Machine The EdmDrill CT400 series is a highly versatile and capable platform for tool room, job shop and production applications. We pride ourselves in assisting in maximizing efficiency, productivity, and unattended run time. Integrated rotary or tilt rotary tables are specially designed to operate in the environment of the EDM drilling machine and help to improve accuracy and repeatability. The aerospace industry uses EDM Drilling to produce the cooling-film holes for turbine blades and vane details for jet engines. We're here to help. Materials that display extreme work hardening during mechanical machinings, such as titanium and austenitic stainless steels, are also good candidates for EDM. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. This lightweight universal rotary table comes with high-resolution glass scales and, for maximum concentricity, provides optimum travel between the U and V axes. method) analysis that was validated through extensive tests on full-size prototypes for
Sinker discharge EDM, on the other hand, allows the use of complex electrode shapes to make equally complex cavities. Read More. Data from the probing routine is returned as variables within the part program. WebPrecision, CNC EDM Drilling Machine The EdmDrill CT400 is a highly versatile and capable EDM drilling machine for tool room, job shop and production applications. RT1800. The fully enclosed FT300 can be placed side-by-side in rows to save floor space and facilitate robotic part loading and unloading. Unlike water dielectric, all oil-based machining operations are performed completely sub-merged. The technique developed as a way of performing 2D cuts (cuts that could only proceed along the x and y axes of a part, with the z-axis the thickness of the material) in hard materials, but it has grown in complexity. Holes of any cross-section with an excellent surface finish of holes made by EDM smooth! 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